Electronics Thermal Management with CFD | Femto Engineering - Femto Engineering

Make heat visible. Improve your design.

Heat build-up inside closed electronics enclosures can be difficult to predict, especially when space for cooling is limited. CFD simulation reveals temperature distribution and hotspots, helping you optimise thermal performance before committing to physical design changes.

Thermal problems are not always visible on the drawing

You may be dealing with:

  • Electronics overheating inside a closed enclosure.
  • Hotspots around sensitive components, circuit boards or power electronics.
  • Uneven temperature distribution that affects component performance or reliability.
  • Limited space for heat sinks, fans or other cooling components.
  • Uncertainty about whether passive cooling is sufficient or active cooling is needed.
  • A design that requires repeated physical testing to meet its thermal requirements.
  • A new enclosure design that must dissipate more heat without increasing its size.

These challenges can be difficult to assess using component specifications or simplified calculations alone. Computational Fluid Dynamics (CFD) simulation helps engineers visualise heat transfer, airflow and temperature distribution inside an enclosure, making it easier to identify thermal risks and evaluate design alternatives before physical prototypes or costly redesigns.

What can we help you solve?

Temperature distribution and hotspots: Identify heat build-up and assess whether components stay within their temperature limits.

Passive and active cooling: Compare natural heat dissipation with solutions such as fans to determine the most effective cooling strategy.

Airflow inside enclosures: Identify restricted airflow and understand how it affects heat removal.

Component layout and enclosure design: Evaluate how component placement and enclosure geometry influence thermal performance.

Operating conditions: Assess how changing heat loads and cooling capacity affect enclosure temperatures.

Cooling optimisation: Compare design alternatives virtually to reduce physical iterations and support first-time-right development.

Using CFD software such as Simcenter STAR-CCM+, Femto Engineering can help you investigate the thermal behaviour of your design and turn simulation results into practical engineering recommendations.

Discuss your project with our CFD engineers

Proven across a wide range of challenges

From innovative technology companies to established industrial manufacturers, our customers trust Femto Engineering to support their engineering challenges with specialist simulation expertise.

Trusted by our clients for almost 30 years:

Case example: Explore our CFD thermal simulation studies

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Why Femto Engineering?

You benefit from:

  • Specialist CFD expertise: Engineers who understand heat transfer, fluid flow and the physics behind thermal performance.
  • Engineering insight: Simulation results interpreted in the context of your design requirements and operating conditions.
  • Flexible engineering capacity: Additional expertise to support your internal team, investigate a specific problem or accelerate a development programme.
  • Practical recommendations: Clear insights to help you assess cooling strategies and decide which design changes are worth pursuing.
  • Knowledge transfer: Support with software, training and simulation workflows to help strengthen your team’s internal capabilities.
  • Whether you need a focused thermal analysis or ongoing CFD support, we help you use simulation to make better-informed engineering decisions.
  • Siemens Gold Partner: As a Siemens Gold Expert Partner, we combine deep CAE expertise with advanced simulation software, including Simcenter Femap, Simcenter 3D, STAR-CCM+, Amesim and Altair solutions.

Discuss your project challenge

 

Our memberships and accreditations

Need help with electronics thermal management?

Are you developing an electronics enclosure, investigating overheating or evaluating a new cooling concept? Femto can help you understand the thermal behaviour of your design and assess potential solutions with CFD simulation.

Let’s discuss your challenge

October 22, 2026
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Do you need more information or want to discuss your project? Reach out to us anytime and we’ll happily answer your questions.

about us

At Femto Engineering we help companies achieve their innovation ambitions with engineering consultancy, software, and R&D.
We are Siemens DISW Expert Partner for Simcenter Femap, Simcenter 3D, Simcenter Amesim, Simcenter STAR-CCM+, SDC verifier, Altair HyperWorks, Altair SimSolid and Altair PhysicsAI. Get in touch and let us make CAE work for you.

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